The Food Bucket Injection Molding Machine is a specialized injection molding machine for producing PP food buckets, plastic pails and large plastic containers, mainly used in food packaging, industrial packaging and household container manufacturing applications.
Technical Specifications
|
Specification |
Unit |
LS290/630GT |
LS458/720GT |
|
Model |
- |
LS290/630GT |
LS458/720GT |
|
Model Description |
- |
290/630-1030 |
458/720-2500 |
|
International Size Description |
- |
2900-1030 |
4580-2500 |
|
Clamping Force |
kN |
2900 |
4580 |
|
Maximum Mold Opening Stroke |
mm |
640 |
750 |
|
Tie Bar Spacing (H × V) |
mm |
630 × 630 |
720 × 720 |
|
Screw Diameter |
mm |
55 |
70 |
|
Injection Pressure (up to 400°C) |
bar |
1866 |
1866 |
|
Maximum Shot Weight (PS) |
g |
497 |
1243 |
|
Injection Speed (without accumulator, under 1000 bar injection pressure) |
mm/s |
181 |
201 |
|
Electric Drive Capacity |
kW |
45 |
45 + 37 |
|
Net Weight (without oil) |
kg |
11000 |
17800 |
|
Machine Dimensions (L × W × H) |
m |
6.65 × 1.69 × 2.20 |
7.85 × 2.00 × 2.40 |
Built for Continuous Food Bucket Production
Stable Filling for Large Bucket Parts: Food buckets typically require longer filling distances and higher material volume than smaller injection molded products. The injection unit is configured to maintain stable plasticizing and filling performance during continuous production.
Sufficient Mold Space for Bucket Production: Bucket molds usually require larger installation dimensions due to product size and mold structure. The machine provides suitable clamping space and mold opening stroke for different bucket mold configurations.
Repeatable Bucket Weight Consistency: Consistent product weight is important for maintaining bucket quality during mass production. Stable injection conditions help achieve repeatable molding results across continuous production cycles.
Machine Configuration Designed for Bucket Molding
Injection Unit: The injection unit is configured according to bucket production requirements, including screw diameter, injection capacity and plasticizing capability for PP material processing.
Clamping Structure: The clamping unit provides the required locking force and mold installation space for bucket molds, including larger single-cavity and multi-cavity mold systems.
Hydraulic System: The hydraulic system is designed for stable machine movement, pressure control and reliable operation during continuous production.
Control System: The control system manages key molding parameters, allowing operators to monitor and adjust production settings according to different production requirements.
PP Material Processing Capability
Polypropylene Processing
The machine is commonly applied for PP bucket production, including food packaging containers and industrial plastic pails.
Stable Plasticizing Performance
Consistent plasticizing conditions are important for maintaining uniform melt quality during high-volume bucket molding.
Material Application Flexibility
Machine configuration can be adjusted according to different PP formulations, product specifications and molding requirements.
Bucket Mold Compatibility
Single Cavity Bucket Molds: The machine can be matched with single-cavity molds for applications requiring larger product sizes or specific production conditions.
Multi Cavity Production: For higher output requirements, the machine can support multi-cavity bucket mold configurations according to product specifications.
Hot Runner Mold Compatibility: The machine structure is suitable for integration with hot runner mold systems commonly used in modern bucket production.
In-Mold Labeling Applications: Configurations can be considered for bucket production processes using IML (In-Mold Labeling) technology when required.
Production Requirement Considerations
Product Size Evaluation: Bucket volume, product weight and dimensions are important factors when determining suitable machine configuration.
Mold Requirement Evaluation: Mold size, cavity number and mold structure influence required clamping force, injection capacity and installation space.
Output Requirement Evaluation: Production targets and expected cycle time are considered when configuring the machine for specific bucket manufacturing requirements.
Injection Molding Machine Manufacturing Process
Mechanical Manufacturing Process: Injection molding machines are manufactured through mechanical assembly, electrical integration, hydraulic system installation and machine commissioning processes.
Factory Assembly Capability: Manufacturing operations include machine assembly, component inspection and production testing before shipment.
Production Experience: Experience in manufacturing injection molding equipment provides practical knowledge of machine structure, molding stability and application requirements.
Tested Before Shipment
Mechanical Inspection
Machine components and assembly conditions are inspected before delivery.
Hydraulic System Testing
Hydraulic functions are tested to verify movement stability and operating performance.
Electrical System Verification
Electrical components and control functions are checked according to machine operating requirements.
Machine Commissioning
Each machine undergoes commissioning procedures to confirm basic operation before shipment.
Manufacturing Support for Food Bucket Production
Bucket-Focused Machine Configuration: Machine specifications are reviewed according to bucket size, product weight, mold structure and output requirements instead of applying a standard configuration for all products.
Direct Technical Communication: Customers can communicate directly with the manufacturer during product evaluation, mold review and machine configuration confirmation.
Production Testing Before Shipment: Machine assembly, system functions and basic operation are checked before shipment to verify production readiness.
FAQ
Q: How is the suitable injection molding machine model selected for food bucket production?
A: The suitable model is selected based on bucket size, product weight, mold dimensions, cavity number, material characteristics and expected output. Product drawings and mold information can be reviewed before confirming the machine configuration.
Q: What factors affect the production output of a food bucket injection molding machine?
A: Production output depends on bucket size, product weight, mold cavity number, material characteristics, cycle time and machine configuration. Actual output should be evaluated according to complete production conditions.
Q: What information is required before requesting a quotation?
A: Customers are recommended to provide product drawings, bucket weight, material information, mold specifications and required output to evaluate the required injection capacity and clamping force.
Q: Can the machine configuration be adjusted for different bucket products?
A: Yes. Machine configuration can be adjusted according to product dimensions, mold structure, material characteristics and production requirements.
Q: Does the machine support different bucket mold configurations?
A: The machine can be configured for different bucket molds, including single-cavity molds, multi-cavity molds, hot runner systems and IML applications according to production requirements.
Q: How does the manufacturer verify machine performance before shipment?
A: Each machine undergoes inspection covering mechanical assembly, hydraulic operation, electrical functions and basic commissioning before shipment.
Q: Can the machine be supplied to overseas customers?
A: Yes. Overseas customers can communicate directly with the manufacturer regarding product requirements, mold information and machine configuration.
Q: What technical support is available during the purchasing process?
A: Technical support includes reviewing product specifications, mold requirements and machine configuration before production.
Q: Can this machine process food-grade polypropylene buckets?
A: The machine is suitable for PP materials commonly used in food bucket production. Final container compliance depends on raw material grade, production process and applicable market regulations.
Q: What determines whether a larger injection molding machine is required?
A: Machine size selection depends on product dimensions, bucket weight, mold size, required clamping force and injection volume.
Q: How is the machine packaged for international transportation?
A: The machine or main components are protected with plastic stretch film and securely fixed on the transportation frame to prevent movement, dust and moisture during shipment.
Q: What documents are provided for customs clearance?
A: Standard export documents include commercial invoice, packing list, certificate of origin, bill of lading and other required customs documents. CE documentation can be provided where applicable.
Q: What factors influence the long-term reliability of the machine?
A: Long-term reliability depends on mechanical structure, hydraulic stability, electrical components and proper maintenance conditions during operation.
Q: How are spare parts and after-sales requirements handled for overseas customers?
A: Spare parts and technical support can be discussed according to machine configuration and customer production requirements to support long-term operation.
Q: What factors affect the energy consumption of a food bucket injection molding machine?
A: Energy consumption depends on machine configuration, product weight, cycle time, material conditions and operating parameters.
Q: How does the manufacturer ensure long-term machine reliability?
A: Long-term reliability is supported through mechanical manufacturing control, component inspection, assembly procedures and machine commissioning before shipment. Key systems are checked to verify stable operation under production conditions.
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